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Eddy Current Separators

Bunting Eccentric High Intensity Eddy Current Separator

Eddy Current Separators for Non-Ferrous Metal Recovery

Eddy current separators recover conductive non-ferrous metals from mixed material streams. A high-speed magnetic rotor creates a rapidly changing magnetic field that repels metals such as aluminum, copper, and zinc away from non-conductive material.

Material travels on a short belt conveyor over the rotor at the discharge end. Belt speed, rotor speed, and splitter position can be adjusted for the feed, helping improve product purity and metal recovery while reducing manual sorting.

Bunting_Eddy Current Separator_web

 

Side-view-of-an-Eddy-Current-Separator-Bunting-Newton

How Eddy Current Separation Works

  1. Feed: A belt conveyor presents a consistent layer of material to the magnetic rotor.
  2. Induction: The high-speed rotor creates a changing magnetic field that induces electrical currents in conductive particles.
  3. Repulsion: Conductive non-ferrous metals are projected forward, while non-conductive material follows its normal path.
  4. Collection: An adjustable splitter separates the two material streams.

Eddy Current Separator Models

Model Magnet Rotor Ø Poles Belt Widths Best For

High-Frequency Eccentric (HIFE)

500 mm (20 in)

30

1,000-2,000 mm (40-80 in)

Super Fines ≥ 1 mm (0.04 in) (e-scrap, shredded battery waste)

High-Intensity Eccentric (HIE)

190 mm (7.5 in)

24

300-1,250 mm (12-50 in)

Fines ≥ 3 mm (0.12 in) (e-scrap, granulated plastic)

High-Intensity Concentric (HIC)

300 mm (12 in)

24

300-2,000 mm (12-80 in)

Mixed recyclables, wood, glass ≥ 10 mm (0.39 in)

Eco Concentric (ECO)

190 mm (7.5 in)

12

750-1,250 mm (30-50 in)

Household & C&I waste ≥ 20 mm (0.79 in)

Quick-Change Belt

The HIE, HIC, and ECO models include an underframe cantilever jacking system. One technician can replace the conveyor belt without removing the rotor, reducing downtime while protecting rotor alignment.

Benefits of Bunting Eddy Current Separators

Recover More Non-Ferrous Metal
High-strength rare-earth rotors and application-specific pole configurations support reliable separation, including fine particles smaller than 3 mm (0.12 in).  
Lower Operating Costs
Energy-efficient drives, durable frames, and a quick-change belt design help reduce operating and maintenance costs over the life of the equipment.  
Configured for Your Processunting Assets"
Belt widths up to 2 m (6.6 ft), modular chutes, and custom support structures help the separator integrate with new or existing recycling, granulation, and auto shredder lines.  
Proven Support
Bunting is family-owned and has manufactured magnetic equipment since 1959. Teams in the United States and United Kingdom provide application support, spare parts, and field service.  

Eccentric vs. Concentric Eddy Current Separators: What's the Difference?

Bunting manufactures both eccentric and concentric rotor eddy current separators, each designed for specific material characteristics and recovery goals. The key distinction lies in the position of the magnetic rotor within the head pulley and how the magnetic field interacts with the conveyed material.

  • In concentric designs, the rotor sits centrally inside the pulley, delivering a symmetrical magnetic field. This setup offers balanced repulsion and is ideal for coarser non-ferrous metals in steady feed conditions.

  • In eccentric designs, the rotor is offset within the pulley shell, focusing the magnetic field at a single discharge point. This improves the separation of small, lightweight, or low-conductivity particles, especially when targeting fines under 10 mm (0.39 in).

Choosing between the two depends on your material's particle size, conductivity, throughput, and purity requirements.

 

Comparison Table: Eccentric vs. Concentric Eddy Current Separators

Feature Eccentric Rotor ECS Concentric Rotor ECS
Rotor Position Offset from center Centered in pulley
Magnetic Field Focused Symmetrical around shaft
Best For Fines < 10 mm (0.39 in) Bulkier metals > 10 mm (0.39 in)
Throw Efficiency Intensified localized repulsion Strong, even throw
Precision Sorting Excellent Good
Common Models HIE (High-Intensity Eccentric) HIC (High-Intensity Concentric)

 

Typical Applications & Throughput

(Metric range followed by rounded imperial range)

Application Particle Size Recommended ECS Max Capacity (t / h / m)

Aluminum Dross (Oversize)

20-200 mm (0.8-8 in)

HIC

20

Aluminum Dross (Screened)

0-20 mm (0-0.8 in)

HIE / HIFE 

5

Household Refuse (unsorted)

0-300 mm (0-12 in)

ECO

20

Household Refuse (pre-sorted)

50-200 mm (2-8 in)

ECO

10

Glass - Cullet (Bottles Crushed)

0-50 mm (0-2 in)

HIC

20

Glass - Light Bulbs (Crushed)

0-30 mm (0-1.2 in)

HIE / HIFE 

7

Incineration Ash

0-40 mm (0-1.6 in)

HIC

20

Plastic Waste (Granulated)

3-10 mm (0.1-0.4 in)

HIE / HIFE 

2

Scrap (Oversized Frag)

0 – 150mm (0 - 6")

HIC

20

Scrap (Screened Frag)

10-40 mm (0.4-1.6 in)

HIE / HIFE 

15

UPVC Window Frames (Screened)

10-40 mm (0.4-1.6 in)

HIE / HIFE 

20

WEEE (Electronic Scrap)

0-30 mm (0-1.2 in)

HIE / HIFE

20

White Goods

40-150 mm (1.6-6 in)

HIC

20

Woodchip

0-60 mm (0-2.4 in)

HIC

13

 

Optional Equipment and Integration

  • Sequenced PLC control cabinet
  • Ceramic coating for the carbon-fiber rotor shell
  • Custom chassis with primary ferrous separation using a drum, pulley, or overband magnet
  • Rotary or static belt brushes for sticky or wet feed
  • Laboratory-scale units for trials at Bunting's UK Recycling Test Facility

FAQs

What is an Eddy Current Separator (ECS)?

An eddy current separator is a recycling machine that uses a high-speed magnetic rotor to separate conductive non-ferrous metals such as aluminum, copper, and zinc from non-conductive material. It is often installed after a drum magnet or another separator that removes ferrous metal.

What are the different types of ECS models offered by Bunting?

Bunting offers four main eddy current separator configurations:

  • High-Frequency Eccentric (HIFE) for very fine particles down to 1 mm
  • High-Intensity Eccentric (HIE) for fines down to 3 mm
  • High-Intensity Concentric (HIC) for mixed recyclables and particles 10 mm (16/64") and larger
  • Eco Concentric (ECO) for general household recycling, non-ferrous metals above 25mm (1")
How does an Eddy Current Separator work?

An eddy current separator uses a high-speed magnetic rotor below a conveyor belt to create a rapidly changing magnetic field. When conductive non-ferrous metal passes over the rotor, the field induces an electrical current in the metal, producing a repulsive force that projects it forward.

Non-conductive material follows its normal trajectory. An adjustable splitter divides the two streams. Belt speed, rotor speed, and splitter position can be tuned for the feed.

What is the benefit of the quick-change belt design on the HIC model?

The HIE, HIC, and R-Type models use a cantilever jacking system below the hinged frame. One technician can lift the conveyor from one side and replace the main belt without removing the rotor, which reduces downtime and simplifies maintenance.

What applications are Eddy Current Separators suitable for?

Eddy current separators are used in metal recycling, glass processing, plastics recycling, wood processing, and waste-to-energy operations. They recover non-ferrous metals from shredded vehicles, aluminum cans, electronic waste, and other mixed streams, and they remove conductive contaminants from glass cullet, plastic, and wood.

Application Photos

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