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Aggregate, Mining & Minerals
Magnetic Separation and Metal Detection Equipment for
the Aggregate, Mining, and Mineral Industries
Bunting is committed to helping customers across the mineral processing industry to break ground as our equipment assists them in solving challenging problems. We dig down to find the root cause of their problems and use specialty software to custom-design the best solutions to fit the customer’s needs. We offer exceptionally rugged magnets and heavy-duty magnetic separation equipment specifically catered to customers in the aggregate, mining, and mineral industries. Working with these materials is tough, but Bunting equipment is even tougher. Our magnetic separation equipment will protect the other equipment utilized in your facility and allow you to deliver the highest purity product to your customers.
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Bunting: The Top Choice for the Toughest Mineral Processing Jobs
Bunting provides equipment to help mineral processing companies by using magnetic separation technology to remove metal contaminants from product streams and providing metal detection equipment to alert operators of ferrous and non-ferrous metal hazards trapped within greater product mass. All of our equipment is designed to be low-maintenance and operator friendly to increase efficiency and decrease downtime in your production.
Magnetic separation utilizes powerful magnets to pull out ferrous metal contaminants from a product line, trapping them against the face of the magnet and ensuring they cannot re-enter the product stream. The strength of the magnetic field means that continued product flow, no matter how rapid, will not be able to dislodge the ferrous material from where it has been initially trapped. Bunting offers magnetic separation equipment suitable for heavy-duty applications, with rugged construction designed for handling large amounts of material.
Metal detection systems generate an electromagnetic field that material is flowed through, sensing and rejecting any ferrous or non-ferrous metal that is hidden within the product. In situations where a magnetic separator may be unable to remove a non-ferrous contaminant, such as aluminum, a metal detector is able to sense this metal and remove the contaminated section of product from the greater flow of operations.
All of our products are custom designed according to the customer’s specifications, allowing for them to integrate seamlessly into the existing production environment. Our team of engineers works with each customer to deliver a personalized piece of equipment with the physical dimensions to best fit your space and the magnetic components that best suit your separation and detection needs.
HISC® High Intensity Separation Conveyor®
Designed for extreme high gauss fields of magnetic separation of work hardened stainless steels and removal of lightly magnetic tramp metal fines.
Air-Cooled ElectroMax Suspension Magnet
Bunting’s Air-Cooled ElectroMax Suspension Magnet removes ferrous material in burden depth up to 25”, depending on material.
Permanent Magnetic Crossbelt Separators for Aggregate and Mining
Our crossbelt magnets are renowned around the world as the most effective units for the continuous removal of tramp ferrous material from a product stream.
Electro Crossbelt Magnetic Separators
The most powerful crossbelt separators available from Bunting’s current range of products. A wide range of sizes are available for this type of separator, ensuring you will be able to find an option that meets your needs.
Electro Drum Magnets
These heavy-duty magnetic separators are designed to separate and recover large pieces of ferrous tramp metal out of the product stream.
TN77 Conveyor Belt Metal Detector
The electronic TN77 metal detector is a tunnel-type unit that is generally installed onto conveyor systems for the detection of ferrous and manganese steels.
Heavy Duty Drum Magnets
The Magnetic Drum Separator is normally installed at product discharge points and incorporates a 150 – 180 degree magnet system, encased in a stainless steel shell, or manganese wear plates for severe application.
Permanent Suspension Magnets are designed specifically for the extraction of occasional tramp iron from material being processed on the conveyor belt, vibratory feeder or gravity chute.
Heavy Duty Eddy Current Separator
The Eddy Current Separator (ECS) is an advanced metal sorting unit that is capable of separating non-ferrous metals such as aluminium and copper from dry recyclables.
Rare Earth Masteroll Separator
Powerful magnets for the effective purification of dry fine or course material containing ferromagnetic and paramagnetic particles.
WHIM Magnetic Separator
Wet high intensity, high gradient WHIM separators are used for the continuous extraction and concentration of fine paramagnetics (less magnetic material) presented in a wet state.
Disc separators are widely used to ensure an accurate separation of materials that have varied magnetic susceptibilities.
Induced Roll Separator
Induced roll magnetic separators are used for the continuous extraction of small magnetic particles from certain minerals to produce mineral purification for a wide range of mineral and ceramic processing industries.
Magnetic Head Pulleys
Magnetic Pulleys provide continuous protection against Tramp Iron contamination of both large tramp iron and fine metal particles.