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NON-FERROUS METAL RECOVERY

Eddy Current Separators

Recover conductive non-ferrous metals from mixed material streams.

A high-speed magnetic rotor repels aluminum, copper and zinc away from non-conductive material. Bunting offers four configurations for fines, mixed recyclables and general waste streams.

Four ModelsECO, HIC, HIE and HIFE
Particle SizeFrom 1 mm (0.04 in), depending on model
Belt WidthsUp to 2 m (6.6 ft), depending on model
Bunting blue eddy current separator with feed chute, conveyor and discharge housing

MATCH THE EQUIPMENT TO YOUR PROCESS

Applications

Eddy current separators recover conductive non-ferrous metals from prepared material streams. Common applications include:

  • Metal recycling and shredder residue
  • Electronic scrap and shredded battery material
  • Granulated plastics and mixed recyclables
  • Glass cullet, wood and biomass
  • Municipal and commercial waste
  • Incineration ash

Remove ferrous material before any eddy current model. Bunting can supply an upstream Rare Earth Drum Magnet to remove ferrous particles, including fines, and help protect the belt and rotor shell. Share feed size, throughput and target metals when discussing your line.

Compare the configurations

Technical Specifications

Start with particle size and feed rate, the metals you want to recover, and the purity your line needs. Use the chart to shortlist a model, then confirm performance with your material.

Model Comparison Chart

Swipe sideways to compare all four models.

FeatureEco Concentric (ECO)High-Intensity Concentric (HIC)High-Intensity Eccentric (HIE)High-Frequency Eccentric (HIFE)
Consider ForHousehold and commercial wasteMixed recyclables, wood and glassElectronic scrap and granulated plasticsFine electronic scrap and shredded battery material
Typical Feed Size20 mm and larger0.79 in and larger10 mm and larger0.39 in and larger3 mm and larger0.12 in and larger1 mm and larger0.04 in and larger
Rotor Diameter190 mm7.5 in300 mm11.8 in190 mm7.5 in500 mm19.7 in
Magnetic Poles12242430
Belt Widths750 to 1,250 mm29.5 to 49.2 in300 to 2,000 mm11.8 to 78.7 in300 to 1,250 mm11.8 to 49.2 in1,000 to 2,000 mm39.4 to 78.7 in
Rotor DesignConcentricConcentricEccentricEccentric

Imperial dimensions are approximate. Feed size and belt width are model dependent. Confirm project specifications and expected performance with Bunting.

Eco Concentric eddy current separator render

CONCENTRIC ROTOR

Eco Concentric (ECO)

For household and commercial waste with larger non-ferrous pieces.

High-Intensity Concentric eddy current separator render

CONCENTRIC ROTOR

High-Intensity Concentric (HIC)

For mixed recyclables, wood and glass with coarser metal fractions.

High-Intensity Eccentric eddy current separator render

ECCENTRIC ROTOR

High-Intensity Eccentric (HIE)

For electronic scrap, granulated plastics and screened fines.

High-Frequency Eccentric eddy current separator render, angled front view

ECCENTRIC ROTOR

High-Frequency Eccentric (HIFE)

For fine electronic scrap and shredded battery material.

BEYOND THE ROTOR

Built For Your Operation

  • Right Fit For Your MaterialFour rotor options help match the machine to your feed size and material mix.
  • Fits Your LineModular chutes and custom supports suit new or existing installations.
  • Bottle Jack Belt ChangeOn HIE, HIC and ECO, an underframe bottle jack raises the conveyor frame so one technician can change the belt without removing the rotor.

Choose the magnetic field

Rotor Designs

Both designs need an even feed and a splitter adjusted for the material.

Eccentric

The rotor sits off center inside the head pulley, concentrating the field at discharge. HIE and HIFE use this design for finer particles.

Concentric

The rotor is centered inside the pulley. ECO and HIC use this design for coarser metal in mixed streams.

Need to confirm a model for your feed? Discuss a material trial with Bunting.

The process

How The Separator Works

The changing magnetic field induces electrical currents in conductive particles. The resulting repulsive force sends those particles beyond the normal drop path, where an adjustable splitter divides the streams.

Material presented on the eddy current separator belt

1. Present The Feed

A belt conveyor presents a consistent layer of material to the high-speed magnetic rotor.

Magnetic rotor repelling non-ferrous metal from the material stream

2. The Rotor Repels Metal

The changing field induces currents in conductive particles, projecting non-ferrous metals forward.

Splitter dividing recovered metal from the remaining material

3. The Splitter Divides

An adjustable splitter collects recovered metal separately from the remaining material stream.

See The Equipment In Motion

High-Frequency Eccentric Animation

Watch Bunting's High-Frequency Eccentric separator animation.

Application Review And Equipment Inquiry

Specify Your Eddy Current Separator

Tell us what you process and the non-ferrous metals you need to recover. A Bunting application engineer can review equipment fit, configuration and whether a material trial would help confirm the right model.

Useful Information To Include

  • Feed material and particle size range
  • Target non-ferrous metals and purity goal
  • Throughput and available line space
  • Existing upstream ferrous separation
  • Drawings or photos of the installation
  • Facility location and project timing

To compare proposals, request a configuration-specific drawing and specification sheet that state the expected throughput for your feed, electrical requirements, service clearance and test assumptions.

Contact Bunting Directly

Eddy Current Separators - Application Inquiry

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Eddy Current Separator Questions

What Metals Can An Eddy Current Separator Recover?

It separates conductive non-ferrous metals such as aluminum, copper and zinc from non-conductive material. Ferrous metal is typically removed upstream with magnetic separation.

Should Ferrous Metal Be Removed First?

Yes. Ferrous particles, particularly fines, should be removed first because they can damage the belt and rotor shell. Bunting can supply an upstream Rare Earth Drum Magnet with any of the four models. Share your existing separation steps when discussing the line.

How Do I Choose Between HIFE, HIE, HIC And ECO?

Start with particle size, conductivity, feed rate, material presentation and the recovered-metal purity you need. HIFE and HIE target finer fractions; HIC and ECO suit coarser mixed streams. Bunting can confirm fit with your material.

Can The Separator Fit Into An Existing Line?

Yes. Belt widths, chutes, support structures and upstream ferrous separation can be configured for new or existing lines. Share layout and throughput details during selection.

Can Bunting Test My Material?

Bunting offers laboratory-scale trials at its UK Recycling Test Facility. Contact the application team to confirm sample requirements and availability.