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Magnetic Separation

Eddy Current Separators

Bunting Eddy Current_website

Advanced Non-Ferrous Metal Separation Technology

For more than 30 years Bunting® has engineered high‑performance Eddy Current Separators (ECS) that automatically repel non‑ferrous metals—such as aluminium, copper and zinc—from non‑conductive material streams. The result: higher product purity, higher metal yield and lower operating costs.

Applications: Plastic Recycling, Auto Shredder Residue (ASR), Electron Waste (E-Waste Recycling, Municipal Solid Waste (MSW) & Aluminum Can Recovery, Glass Recycling, Wood and Biomass Recycling

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Side-view-of-an-Eddy-Current-Separator-Bunting-Newton

How Eddy Current Separation Works

  1. Dual‑pulley conveyor presents material to a high‑speed magnetic rotor housed inside a non‑metallic shell.

  2. Rapid polarity reversal induces eddy currents in conductive particles (Fleming’s left‑hand rule).

  3. Magnetic repulsion changes the trajectory of non‑ferrous metals, while inert material falls naturally.

  4. Adjustable splitter isolates the two fractions for clean recovery.

Tip: Rotor speed (rpm) is selected to match pole count and particle size for maximum throw distance.

Eddy Current Separator Models

Model Magnet Rotor Ø Poles Belt Widths Best For

High‑Intensity Eccentric (HIE)

300mm (8")

24

300-2000mm (12"-79")

Fines ≥ 3 mm (e‑scrap, granulated plastic)

High‑Intensity Concentric (HIC)

300mm (8")

24

300-2000mm (12"-79")

Mixed recyclables ≥ 10 mm

R‑Type

190mm (5")

12

300-1500mm (12"-59")

Household & C&I waste ≥ 20 mm

Can Sorter (CS)

120mm (4.7") 

6

300-600mm (12"-24")

Aluminum beverage cans

 

Quick‑Change Belt (HIC)
The HIC model features an under‑frame cantilever jacking system. One technician can swap the conveyor belt without removing the rotor, minimizing downtime and safeguarding rotor alignment.

Why Choose Bunting's Eddy Current Separators?

Maximum Metal Recovery
High‑Gauss, rare‑earth rotors and application‑specific pole configurations ensure industry‑leading throw distances—even for < 3 mm fines.  
Lowest Cost per Tonne
Energy‑efficient drives, rugged stainless‑steel frames and the quick‑change belt design slash lifetime operating and maintenance costs.
 
Built for Your Process
Widths up to 2m (6'), modular chutes and custom support structures integrate easily into new or existing MRFs, granulation or auto‑shredder lines.  
Proven & Supported
Family‑owned since 1959, Bunting® manufactures in the UK & USA and provides global service, spares and on‑site applications engineering.
 

Eccentric vs. Concentric Eddy Current Separators: What’s the Difference?

Bunting manufactures both eccentric and concentric rotor eddy current separators, each designed for specific material characteristics and recovery goals. The key distinction lies in the position of the magnetic rotor within the head pulley and how the magnetic field interacts with the conveyed material.

  • In concentric designs, the rotor sits centrally inside the pulley, delivering a symmetrical magnetic field. This setup offers balanced repulsion and is ideal for coarser non-ferrous metals in steady feed conditions.

  • In eccentric designs, the rotor is offset within the pulley shell, focusing the strongest magnetic field at a single discharge point. This improves the separation of small, lightweight, or low-conductivity particles, especially when targeting fines under 10 mm.

Choosing between the two depends on your material’s particle size, conductivity, throughput, and purity requirements.

 

Comparison Table: Eccentric vs. Concentric Eddy Current Separators

Feature Eccentric Rotor ECS Concentric Rotor ECS
Rotor Position Offset from center Centered in pulley
Magnetic Field Focused at discharge point Symmetrical around shaft
Best For Fines < 10 mm, low-conductivity metals Bulkier metals > 10 mm
Throw Efficiency Stronger localized repulsion Moderate, even throw
Ferrous Contamination Risk Lower (reduced field exposure) Higher if ferrous content remains
Wear on Rotor Shell Reduced due to offset field Even wear but more surface exposure
Precision Sorting Excellent Good
Common Models HIE (High-Intensity Eccentric) HIC (High-Intensity Concentric)



Typical Applications & Throughput

(Metric range followed by rounded imperial range)

Application Particle Size Recommended ECS Max Capacity (t / h / m)
Al from post-consumer packs 20–300 mm (1"–12") CS 3
Aluminium dross (oversize) 20–200 mm (1"–8") HIC 20
Aluminium dross (screened) 3–20 mm (0.1"–0.75") HIE 5
Household refuse (unsorted) 20–300 mm (1"–12") R‑Type 20
Household refuse (pre-sorted) 50–200 mm (2"–8") R‑Type / CS 10
Glass cullet (large) 20–50 mm (1"–2") HIE / HIC 20
Glass cullet (small) 3–30 mm (0.1"–1.25") HIE 7
Incineration ash 3–40 mm (0.1"–1.5") HIE / HIC 20
Plastic granulate 3–10 mm (0.1"–0.5") HIE 2
ZORBA (large) 3–150 mm (0.1"–6") HIC 20
ZORBA (regular) 10–40 mm (0.5"–1.5") HIE 15
UPVC window frames 10–40 mm (0.5"–1.5") HIE 20
WEEE (e‑scrap) 3–30 mm (0.1"–1.25") HIE 20
White goods shred 40–150 mm (1.5"–6") HIC 20
Woodchip 3–60 mm (0.1"–2.5") HIC 13

 

Optional Extras & Integration

  • Sequenced PLC control cabinet

  • Ceramic coating on carbon‑fibre rotor shell

  • Custom chassis with primary ferrous separation (drum, pulley or overband magnet)

  • Rotary or static belt brushes for sticky/wet feed

  • Laboratory‑scale units available for trials in Bunting’s UK Recycling Test Facility

FAQ's

What is an Eddy Current Separator (ECS)?

The Eddy Current Separator (ECS) uses a high‑speed magnetic rotor to generate repulsive magnetic forces that separate non‑ferrous metals (like aluminium, copper, zinc) from non‑conductive materials in recycling streams. It’s commonly integrated with a drum magnet that first removes ferrous metals.

What are the different types of ECS models offered by Bunting?

Bunting offers four ECS models tailored for different particle sizes and applications:

  • High‑Intensity Eccentric (HIE) — for small non‑ferrous metals down to 3 mm

  • High‑Intensity Concentric (HIC) — for small non‑ferrous metals down to 10 mm

  • R‑Type ECS — for general use, non‑ferrous metals above 20 mm

  • Can Sorter (CS) ECS — cost‑efficient option designed for recovering aluminium cans

How does an Eddy Current Separator work?

ECS units consist of a two‑pulley conveyor. A non‑metallic rotor cover houses an independently spinning magnetic rotor. As feed material enters the magnetic zone, changing polarity induces eddy currents in conductive particles, generating a repelling magnetic field that deflects non‑ferrous metals. A strategically placed splitter then separates them from the non‑metallic fraction. Rotor speed is matched to pole count and application.

What is the benefit of the quick‑belt change design on the HIC model?

The HIC model features a cantilever jacking system beneath the hinge frame, allowing one person to lift and hold the conveyor from one side. After drive belt removal, the main belt can be easily and quickly replaced without removing the rotor—minimizing downtime and simplifying maintenance.

What applications are Eddy Current Separators suitable for?
  • Recover non‑ferrous metals from shredded cars, aluminium cans, WEEE, etc.

  • Remove non‑ferrous contaminants from cullet, plastics, woodchip and other waste materials
    Applications span metal recycling, glass re‑melting, plastics reuse, wood processing, and waste-to-energy operations.

Application Photos

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