Eddy Current Separators

Advanced Non-Ferrous Metal Separation Technology
For more than 30 years Bunting® has engineered high‑performance Eddy Current Separators (ECS) that automatically repel non‑ferrous metals—such as aluminium, copper and zinc—from non‑conductive material streams. The result: higher product purity, higher metal yield and lower operating costs.
Applications: Plastic Recycling, Auto Shredder Residue (ASR), Electron Waste (E-Waste Recycling, Municipal Solid Waste (MSW) & Aluminum Can Recovery, Glass Recycling, Wood and Biomass Recycling

How Eddy Current Separation Works
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Dual‑pulley conveyor presents material to a high‑speed magnetic rotor housed inside a non‑metallic shell.
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Rapid polarity reversal induces eddy currents in conductive particles (Fleming’s left‑hand rule).
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Magnetic repulsion changes the trajectory of non‑ferrous metals, while inert material falls naturally.
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Adjustable splitter isolates the two fractions for clean recovery.
Tip: Rotor speed (rpm) is selected to match pole count and particle size for maximum throw distance.
Eddy Current Separator Models
Model | Magnet Rotor Ø | Poles | Belt Widths | Best For |
High‑Intensity Eccentric (HIE) |
300mm (8") |
24 |
300-2000mm (12"-79") |
Fines ≥ 3 mm (e‑scrap, granulated plastic) |
High‑Intensity Concentric (HIC) |
300mm (8") |
24 |
300-2000mm (12"-79") |
Mixed recyclables ≥ 10 mm |
R‑Type |
190mm (5") |
12 |
300-1500mm (12"-59") |
Household & C&I waste ≥ 20 mm |
Can Sorter (CS) |
120mm (4.7") |
6 |
300-600mm (12"-24") |
Aluminum beverage cans |
Quick‑Change Belt (HIC)
The HIC model features an under‑frame cantilever jacking system. One technician can swap the conveyor belt without removing the rotor, minimizing downtime and safeguarding rotor alignment.
Why Choose Bunting's Eddy Current Separators?
- Designs
- Throughput
- Options
Eccentric vs. Concentric Eddy Current Separators: What’s the Difference?
Bunting manufactures both eccentric and concentric rotor eddy current separators, each designed for specific material characteristics and recovery goals. The key distinction lies in the position of the magnetic rotor within the head pulley and how the magnetic field interacts with the conveyed material.
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In concentric designs, the rotor sits centrally inside the pulley, delivering a symmetrical magnetic field. This setup offers balanced repulsion and is ideal for coarser non-ferrous metals in steady feed conditions.
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In eccentric designs, the rotor is offset within the pulley shell, focusing the strongest magnetic field at a single discharge point. This improves the separation of small, lightweight, or low-conductivity particles, especially when targeting fines under 10 mm.
Choosing between the two depends on your material’s particle size, conductivity, throughput, and purity requirements.
Comparison Table: Eccentric vs. Concentric Eddy Current Separators
Feature | Eccentric Rotor ECS | Concentric Rotor ECS |
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Rotor Position | Offset from center | Centered in pulley |
Magnetic Field | Focused at discharge point | Symmetrical around shaft |
Best For | Fines < 10 mm, low-conductivity metals | Bulkier metals > 10 mm |
Throw Efficiency | Stronger localized repulsion | Moderate, even throw |
Ferrous Contamination Risk | Lower (reduced field exposure) | Higher if ferrous content remains |
Wear on Rotor Shell | Reduced due to offset field | Even wear but more surface exposure |
Precision Sorting | Excellent | Good |
Common Models | HIE (High-Intensity Eccentric) | HIC (High-Intensity Concentric) |
Typical Applications & Throughput
(Metric range followed by rounded imperial range)
Application | Particle Size | Recommended ECS | Max Capacity (t / h / m) |
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Al from post-consumer packs | 20–300 mm (1"–12") | CS | 3 |
Aluminium dross (oversize) | 20–200 mm (1"–8") | HIC | 20 |
Aluminium dross (screened) | 3–20 mm (0.1"–0.75") | HIE | 5 |
Household refuse (unsorted) | 20–300 mm (1"–12") | R‑Type | 20 |
Household refuse (pre-sorted) | 50–200 mm (2"–8") | R‑Type / CS | 10 |
Glass cullet (large) | 20–50 mm (1"–2") | HIE / HIC | 20 |
Glass cullet (small) | 3–30 mm (0.1"–1.25") | HIE | 7 |
Incineration ash | 3–40 mm (0.1"–1.5") | HIE / HIC | 20 |
Plastic granulate | 3–10 mm (0.1"–0.5") | HIE | 2 |
ZORBA (large) | 3–150 mm (0.1"–6") | HIC | 20 |
ZORBA (regular) | 10–40 mm (0.5"–1.5") | HIE | 15 |
UPVC window frames | 10–40 mm (0.5"–1.5") | HIE | 20 |
WEEE (e‑scrap) | 3–30 mm (0.1"–1.25") | HIE | 20 |
White goods shred | 40–150 mm (1.5"–6") | HIC | 20 |
Woodchip | 3–60 mm (0.1"–2.5") | HIC | 13 |
Optional Extras & Integration
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Sequenced PLC control cabinet
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Ceramic coating on carbon‑fibre rotor shell
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Custom chassis with primary ferrous separation (drum, pulley or overband magnet)
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Rotary or static belt brushes for sticky/wet feed
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Laboratory‑scale units available for trials in Bunting’s UK Recycling Test Facility
FAQ's
The Eddy Current Separator (ECS) uses a high‑speed magnetic rotor to generate repulsive magnetic forces that separate non‑ferrous metals (like aluminium, copper, zinc) from non‑conductive materials in recycling streams. It’s commonly integrated with a drum magnet that first removes ferrous metals.
Bunting offers four ECS models tailored for different particle sizes and applications:
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High‑Intensity Eccentric (HIE) — for small non‑ferrous metals down to 3 mm
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High‑Intensity Concentric (HIC) — for small non‑ferrous metals down to 10 mm
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R‑Type ECS — for general use, non‑ferrous metals above 20 mm
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Can Sorter (CS) ECS — cost‑efficient option designed for recovering aluminium cans
ECS units consist of a two‑pulley conveyor. A non‑metallic rotor cover houses an independently spinning magnetic rotor. As feed material enters the magnetic zone, changing polarity induces eddy currents in conductive particles, generating a repelling magnetic field that deflects non‑ferrous metals. A strategically placed splitter then separates them from the non‑metallic fraction. Rotor speed is matched to pole count and application.
The HIC model features a cantilever jacking system beneath the hinge frame, allowing one person to lift and hold the conveyor from one side. After drive belt removal, the main belt can be easily and quickly replaced without removing the rotor—minimizing downtime and simplifying maintenance.
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Recover non‑ferrous metals from shredded cars, aluminium cans, WEEE, etc.
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Remove non‑ferrous contaminants from cullet, plastics, woodchip and other waste materials
Applications span metal recycling, glass re‑melting, plastics reuse, wood processing, and waste-to-energy operations.
Application Photos










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