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Conveyor Metal Detectors

Conveyor metal detectors identify unwanted metal in materials moving on a belt before it can damage equipment or contaminate products. Bunting supplies configurable systems for sanitary processing, recycling, manufacturing, and heavy-duty bulk handling.

Install the detector around or beneath the belt, then connect it to alarms, line-stop controls, or automatic reject equipment. Bunting application engineers can help match the detector, aperture, controls, and reject method to your process.

Performer IT Elite-Hero-No Shadows-1

One-Piece Tunnel Style Metal Detectors

Applications
Food processing, packaging, and ingredient handling

Materials Handled
Packaged and unpackaged products, frozen foods, baked goods, bulk powders, grains, spices, dairy, meats, and snacks

Benefits

  • High-sensitivity detection of ferrous, non-ferrous, and stainless steel contaminants
  • Hygienic one-piece design for easy cleaning and washdown compatibility
  • Integrated system with digital signal processing for high-speed accuracy
  • Supports HACCP, FSMA, FDA, USDA, and GFSI compliance
  • Works with pushers, diverters, or air blast reject systems
  • Low-maintenance operation with durable construction for 24/7 environments
Performer IT Elite-Hero-No Shadows-1

Two-Piece Tunnel Style Metal Detectors

Applications
Plastics processing, recycling, and general manufacturing

Materials Handled
Shredded plastic, granules, pellets, bulk fiber, and conveyed product on non-metallic belts

Benefits

  • High-sensitivity detection of ferrous, non-ferrous, and stainless-steel contaminants
  • Split-coil design enables installation around existing conveyors without cutting the belt
  • Ideal for retrofitting inspection capabilities.
  • Compatible with reject systems and integrates easily into automation environments
  • Corrosion-resistant construction options for washdown or industrial settings
  • Supports regulatory compliance and quality assurance programs across industries
Performer DT Pro-4-3-O-Seperated - Cropped

TN Series Metal Detectors

Applications
Quarrying, mining, mineral processing, and bulk material handling

Materials Handled
Sand, gravel, crushed stone, coal, limestone, gypsum, and bulk raw materials on non-metallic conveyor belts

Benefits

  • Detection of ferrous metals and manganese steel contaminants
  • Split-frame design enables easy installation around existing conveyors without cutting the belt
  • Engineered to detect ferrous tramp metal such as drill bits, bucket teeth, and manganese crusher liners
  • Prevents equipment damage and reduces downtime by stopping tramp metal before it reaches crushers or screens
  • Weather-resistant construction built for harsh outdoor and dusty environments
  • Reliable, low-maintenance operation in high-throughput, heavy-duty processing lines
Bunting-TN48-4-3

Under-Belt Metal Detectors

Applications
Mining, recycling, biomass, wood processing, glass, and bulk material handling

Materials Handled
Sand, gravel, coal, shredded plastics, biomass fuel, wood chips, cullet, raw silica, and other bulk conveyed materials

Benefits

  • Installs beneath non-metallic conveyors to detect tramp metal without disrupting material flow
  • Detects ferrous, non-ferrous, and manganese steel contaminants
  • Protects shredders, crushers, chippers, grinders, and downstream equipment from metal damage
  • Reduces downtime, repair costs, and production losses across multiple industries
  • Interfaces with alarms, marker systems, and stop-on-detect controls for rapid response
  • Built for harsh, dusty environments with heavy-duty components and minimal maintenance
Performer Pro UB

Metal Detector Conveyor

Applications
Food processing, packaging, and quality control

Materials Handled
Packaged and unpackaged food products, finished goods, and bulk items on conveyor belts

Benefits

  • Integrated conveyor and metal detector system for inline inspection and product handling
  • Detects ferrous, non-ferrous, and stainless steel contaminants with high accuracy
  • Available in a range of tunnel sizes, belt widths, and reject configurations to suit your line
  • Built with stainless steel construction and sanitary design for food-grade environments
  • Plug-and-play configuration reduces the need for separate integration
  • Improves product safety, reduces recalls, and supports regulatory compliance (FDA, USDA, CE)
  • Designed for 24/7 production with minimal maintenance and reliable performance
Bunting - Performer Elite DCM-1

Feeder-Discharge Conveyor with Metal Detector

Applications
Plastics recycling, shredding, granulating, and extrusion operations

Materials Handled
Shredded plastic, scrap material, regrind, and recycled plastics prior to size reduction or extrusion

Benefits

  • Detects and removes ferrous, non-ferrous, and stainless steel contaminants before material enters shredders, granulators, or extruders
  • Prevents equipment damage by stopping metal before it reaches shredders or granulators
  • Maximizes product purity at both the shredder infeed and granulator discharge
  • Integrated metal detector and conveyor solution designed to fit directly into recycling workflows
  • Improves overall system efficiency by reducing downtime and minimizing costly repairs
  • Available with custom paint and configuration options to match your shredder system and plant layout
Bunting-GFC-MD-Right- with under belt detector-1

Checkweigher

Applications
Food packaging, pharmaceuticals, nutritional products, and bulk goods

Materials Handled
Packaged foods, bottles, bags, cartons, sachets, powdered ingredients, and consumer goods

Benefits

  • Combines high-accuracy weight inspection with metal detection in a single inline system
  • Uses Electro-Magnetic Force Restoration (EMFR) for ultra-precise weight measurement
  • Reduces product giveaway and ensures consistent portion control
  • Supports regulatory compliance with full traceability and audit logging
  • Handles up to 225 products per minute with minimal downtime
  • Available with air blast, pusher arm, or dual-bin reject systems
  • Built for wet, dry, or washdown environments with IP54, IP66, or IP69K options
  • Configurable for diverse line layouts in food, pharma, and consumer goods applications
checkweigher

About

Bunting Performer Series tunnel metal detectors inspect conveyed products for ferrous, non-ferrous, and stainless steel contamination. Configurations are available for food processing, pharmaceutical production, plastics, recycling, manufacturing, and bulk handling.

Search heads can be specified for washdown or epoxy-filled construction. Controls can connect to pushers, diverters, air blast systems, alarms, or line-stop functions. Detection performance depends on aperture size, product effect, belt speed, contaminant orientation, and operating conditions.

Key Benefits

  • Protects product integrity and brand reputation
  • Safeguards downstream equipment from damage
  • Supports applicable industry standards and quality programs
  • Helps reduce downtime and repair costs
  • Integrates with available reject and line-control systems

Under suitable test conditions, systems may detect ferrous particles from 1.75 to 2.0 mm (0.069 to 0.079 in), non-ferrous particles from 2.0 to 2.5 mm (0.079 to 0.098 in), and stainless steel particles from 2.5 to 3.0 mm (0.098 to 0.118 in). Actual sensitivity varies by application.

Discuss your product, process, and inspection requirements with a Bunting application engineer.

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